16.04.2024

Filling Capping Labeling Series

Filling capping labeling series

Filling Capping Labeling Series

Filling capping labeling series is a complete line that integrates liquid filling, capping and labels into one continuous production. This PLC based system works using sensor and motorized arrangement. Once the assembly finishes filling, it will push the bottles to the capping head. Then the caps are turned with a motorized arrangement.

Cap Placement

This process uses a high-speed linear capping machine to place the caps onto the bottles. It can be used to cap any type of bottle with a wide range of screwing styles, including plastic threaded caps and spray pump caps. It’s ideal for cosmetic, detergent product and pesticide industries. It features imported PLC control system, frequency conversion and electric & pneumatic parts from world-famous brands.

The tassel can be attached by looping it around the raised button on top of the mortarboard. It’s important to make sure that the circular end of the tassel can slip freely around this button, and give it a few gentle tugs to ensure it stays in place. If it can’t, it might not be securely attached to the mortarboard and may fall off during the ceremony.

Cap Turning

The cap turning process involves placing caps on the bottles or jars after they have been filled by the filling machine. The turret then rotates the caps, joining the thread on the cap with the neck of the bottle. Once the cap is firmly on, it Filling capping labeling series is labeled and transferred to the next machine for capping and shrink wrapping.

This automatic linear capping machine is designed for the wide range of plastic & metal screw caps and dispensing type cap, such as trigger cap, dispenser cap and spray pump cap. It is widely used in cosmetic, detergent product and pesticide industries. It is easy to connect with the filling machines, can use different cap heads and has high quality capping performance.

The servo motor control system is precise and fast. It can work continuously with high speed, and the height and angle of dual label applicator might be adjusted easily according to different products spec. All electrical & pneumatic parts are imported from Filling capping labeling series world famous brands, easy to operate and maintain. All these features make it the most advanced capping machine in China.

Label Placement

When labels are automatically placed, a number of built-in rules ensure that the label is positioned for easy readability and pleasant aesthetics. For example, when placing a segment label think-cell will automatically center the label and add a colored rectangle underneath the label to identify which segment it belongs to.

After a bottle is filled, the indexer passes the container to a robot that places the cap on it and then spins it on, much like a human would. This capping robot uses a highly graphic operator interface to select the correct cap type and then applies the appropriate torque.

In addition to selecting a cap type and applying the necessary torque, the operator can control the font color of the text on the label. Usually, think-cell chooses a font color that maximizes contrast with the label background. However, if you explicitly select a font color for a label, think-cell will respect your choice and maintain the position of the label even when the chart layout changes.

Label Dispensing

With restrictions on travel and large gatherings to slow the spread of COVID-19, CBD retail and wholesale business owners are looking to make the switch from manual filling, capping and labeling to an automated system. Whether you are upgrading one of these processes, or you are considering making the entire switch to automation, the right equipment will ensure a smooth production line with dependable quality.

The PLC based system integrates the processes of filling using piston and syringe arrangement and capping by motorized arrangement all integrated in a single unit. The assembly pushes the bottle through a circulating disc and then through a capping station that places a cap on the bottle. The caps are then turned and tightened with the help of a motorized arrangement. Once the caps are firmly attached to the bottles, the assembly pushes them to the next station which labels them.

The servo driven machine uses feedback sensing to provide consistent torque when applying the caps. It is designed to work with a variety of cap sizes and has a modular design that allows you to change the size of the cap head without changing the whole machine. This dual label dispenser is also equipped with made-in-Japan photoelectric eyes that can detect any problems and shut down the production line if it fails to function correctly. It also has the option to automatically rewind and recycle the waste label paper.